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Deri İşleme Makinaları

4500 MMX2600 MM 3 TABLE VACUUM DRIER


Vacuum dryer with oil circulation and low temperature is an other high efficiency machine which is our company cooperating production with Italian famous company. This machine avoids the abuse in the traditional machine hurting leather quality, and shorts drying time substantially, can keep leather quality further.

3000 MM SPLITING MACHINE (AT TANNING STAGE)


Application scope of this machine:
This model is suitable for the highly and lowly foaming and processing of rubber, PE and EVA,
featuring high speed and high accuracy.
1. Easy operation, high speed, high precision, top level quality.
2. Tape blade holder have been tungsten hardened completely against abrasive and distortion.
3. Easy and accurate automatic digital control the up & down adjustment of wheels.
4. Mechanical gearbox for quick shift, steady output, low malfunction.
5. Synchronized blade holder sliders to remain adjusted precision after movement of blade holder.
6. Reinforced sliders to keep precision against material with high hardness.
7. All electric control element are imported from Taiwan.
8. Drive bearings are imported to assure long life time and high duration

WOODEN DRUM FOR SOAKING AND LIMING 3250x3250

WOODEN DRUM FOR SOAKING AND LIMING 3250x3250 TECHNICAL DETAILS


The Specification(mm) Φ3250×3250 wooden normal drum
Wood Material Imported Ekki from Afr.
Plate thickness(plank) 70mm,1400kg/m3
Wood Guarantee 15 years
Material and style of the door AISI 316L Stainless steel horizontal sliding door
Dimension of the door Size of the door: 500×500
Gearwheel Φ1800,M12, standard cast-steel, integrated casting with main spindle
Guarantee for all use life except normal abrasion
Spider/star Φ1000,standard cast-steel, integrated casting with main spindle
Guarantee for all use life except normal abrasion

Speed of the revolving drum About 12rpm,single speed, (made as request)
Customer need confirm drum speed
Motor 5.5kw , provide hydraulic coupling
Customer need confirm voltage and frequency
Gear box Hard-surface gear,140 style Specially used in drum ,and provide pneumatic brake
Customer need confirm gear box direction, it means the gear box is on left or right side when person faces drum standing on the floor.
Small gear of the gear box Wear-resistant steel gear
Main spindle and the bearing Main spindle zg45#,provide 22224 self-aligning bearing
Outside drum CranesΦ20×6 with hot galvanization, made of 45# steel material
Inside Drum peg Wooden drum peg Φ67xL(total)260, 9 steps,3/2 crisscross
Electrical control cabinet Every drum has a cabinet with functions of forward and reverse starting, crawl, controlling total working time, reduced voltage starting and brake lag.

NO:3.2 PACKAGING&SHIPPING
leather skin drum wooden soaking liming tanning drum piece to piece in the container,1 20GP can land two 2.5*2m wooden drum
NO:3.3 LİME / LİMİNG
The first step in the liming drum is the soaking of the hide.
Using water, the raw material is cleaned of any natural hide dirt.
The main objective in soaking the hide is to restore it to its natural condition as on the living animal with a water content of approximately 65%
After this, the liming takes place in the same drum.
Here, substances that can´t be turned into leather, such as natural oils and proteins, are washed out of the hide.
By adding lime and sodium sulphide, the ph-value during the dispensing process is raised. By doing so, hair is chemically removed from the surface of the hide.
Soaking and liming are carried out in one process, which typically lasts from 24 to 36 hours.
The limed and dehaired hide is now called pelt.
Fleshing
In the fleshing excess flesh and fatty tissue from under the pelt is removed mechanically.
Afterwards, the defleshed pelt is trimmed. During this process, the sections of the root of the tail, the navel, the kneecaps, and other unwanted parts of the hide are cut off.
Splitting
A bandknife is used to split the pelt horizontally into a grain split and a flesh split.
The grain or leather split is later processed into upper leather.
The flesh split is usually processed into split leather, but is here supplied to the gelatin industry. It is far too thin to be used as split leather, because the leather split is cut extra thickly.
Tanning
The central flow of work during leather fabrication is the tanning, which takes about 20 hours and follows a special formula carried out in a drum.

Until it is tanned, the hide is perishable. Only by tanning is the hide preserved and made durable.
This process is made up of five steps, which take place one after another in the tanning drum: deliming, bating, pickling, tanning, and basification.
During the first step – deliming -, the lime added in the liming drum is released, this step is carried out using carbon dioxide, which is very environmentally friendly.
During the next step – bating-, collagen and other proteins are removed in a regulated way by the use of enzymes. By doing this, the fibers become more flexible and the leather becomes softer.
In the pickle, the ph-value of the hide is lowered by adding acid and salt to prepare the hide for the addition of tanning agent.
When the hide has reached a ph-value of about 3 throughout its full width, it is ready for the adding of the tanning agent..
A wide variety of substances can be used for tanning.
Chromium, the most widely used and the most eco-friendly tanning agent available.
Chromium is a natural, non-toxic element and is actually a micronutrient found in our food.
When the ph-value is low, the chromium molecules are very small and can therefore easily penetrate the hide and become incorporated in the skin fibers
During basification, the pH-value is now slightly raised, which makes the chromium particles in the hide grow larger and connect with the skin collagen in at least two places.
This connection between tanning agent and hide material is called tanning.
The chromium tanning dyes the hide into a bluish color; therefore, after tanning it is called ”wet blue”.
Sammying / cutting
The wet blues, which are soaking wet, are placed on the sammying machine and two felt rollers press out a part of the water under high pressure.
Afterwards, the complete hide is cut into two sides, because sides are easier to be handled in further processing.

WOODEN DRUM FOR CHROME 3250x3250


3000 MM CONTINUOUS THROUGH –FEED SAMMYING MACHINE


3200 MM PRESSING AND IRONING MACHINE WITH 3 ROLLERS


TECHNICAL SPECIFICATIONS
Effective working width “L” (mm) : 3200 mm
Max working width with 3 “C” units (mm) :5660 mm
Max working width with 4 “C” units (mm): 5900 mm
Machine rated absorption with 1 diathermic unit (kW): 50 kW
Max working temperature (°C):180 °C
Working pressure (kg/cm): 0 – 330 kg/cm
Rated absorption of each diathermic unit (kW): 37,5 kW
Leather working speed (mt/min): 1 – 16 mt/min

ROTARY SPRAYING MACHINE 3400 MM DOUBLE HEAD


TECHNICAL FEATURES:
– Sturdy working rollers, researched and constructed to avoid flexing even at maximum working pressure.
– Uniform heating over the whole of the working surface of the ironing/embossing roller, achieved by means of our exclusive diathermic oil distribution system in the roller interior.
– Leather-feeding device, designed to operate by employing two conveyor belts and a spreader arrangement in order to obtain pleat-free embossed and ironed leather.
– New type high performance felt.
– Automatic hydraulic felt- guidance system.
– Independent hydraulic system to lift and release the working roller to allow a fast exchange to the roller.
– Standard equipment to accommodate two standby rollers and the operative roller.
– Automatic and programmable start timer for the roller-heating unit.
– Timer to automatically initiate cooling and subsequent stopping of the machine.
– Cooling of the rollers obtained by water means.

2000 MM STAKING MACHINE


Features : This machine is operated as forming mechanical pressure on the leather, through streching fibers then setting out leather. This process provides to widen the leather by staking and spreading. And also eliminates tightness of the fibers which occurred in previous drying processing.

3100 MM SAMMYING AND SETTING OUT MACHINE


These are the main features of the machine:
• The machine is completely hydraulic for what it concerns the movement operations.
• Leather supporting roller with a wide space to allow the best positioning of the skin for its elaboration.
• The distance between the blade cylinder and the supporting roller is adjustable electrically through buttons with a display on the control panel for an immediate reading by the operator.
• The blade cylinder has an increased diameter front of the others cylinders. Thanks to an hydraulic device, it approaches gradually to the leather in the closing phase, and it adapts to it also longitudinally during the elaboration, then it moves away quickly in the opening phase of the machine or in the reverse motion phase of the transport rollers. This process allows a uniform result on the whole surface, avoiding any kind of marks on the leather.
• Furthermore, It could be regulated, directly on the control panel of the machine, the rotation speed and the working pressure of the blade cylinder. This function is important to meet the increasing customer’s demand for better result.
• The wrinkle-flattening roller is independent in its functioning, with a backwards rotation compared to the leather extraction. The speed is variable, in order to allow the best stretching out of the leather depending on the special requirements.
• The drying pressure is hydraulically adjustable from 2 to 32 Tons, and visible by a manometer placed on the control panel.
• Felt centering is done automatically by the machine.
• The extraction speed of the rollers is adjustable with a command placed directly on the machine side and can go up to 35 mt./min
• An innovative device controls the use of the felts and it allows the automatic positioning and adjustment of the pressing rollers.
The machine is protected in all its parts, but maintenance and cleaning is still very easy. The interventions of lubrication and greasing are therefore minimized.

HYDRAULIC PRESS AND IRONING MACHINE 1500 TON KM 650


HYDRAULIC PRESS AND IRONING MACHINE 712 TON KM 550

WOODEN DRUM FOR OILING AND DYEING 3500x2500



3000 MM WET SHAVING MACHINE


Specifications
Technical Specifications:
Working width: 3000 mm
Main motor: 45 kw
Hydraulic Pump Motor: 5 kw
Total Installed Power: 50 kw
Net Weight: 8750 kg
Dimensions (LxWxH): 3700x3000x1580 mm
Features: Designed for sheepskins, goatskins, pigskins and calfskins. Fast and sensitive. Operated hydraulically. Easy and smooth feeding and reversing.Automatic sharpening. Continuous sharpening, just by pressing the button if required.

3150 mm GLESHING MECHINE


Characteristics:

• Large diameter blade cylinder of treated quality steel mounted on supports with adjustable conical bearings.
• Electronic balancing of the blade cylinder before and after blades assembling.
• Chromed transport cylinders with double crossed grooving.
• Extensive use of stainless steel (guides of beams carrying the sharpener and bolster, internal and external cases, electrical equipment cabinet, etc.)
• Hydraulic control transport with continuous adjustable speed from 30 to 60 ml1′.
• Hydraulic translation control of grinding carriage of variable speed.
• Hydraulic control for opening and closing the machine with adjustable limit stop shock absorbers.
• Decimal adjustment of the thickness.
• Hydraulic control increasing the thickness, to facilitate the passage of the thick parts of the hide.
• Bolster adjustable in sectors in position and hardness.
• Timed automatic opening improving hide handing
• Automatic water supply on working area only with closed machine.
• Barrier safety device over the whole face of the machine.
• Second infra red safety device.

PD 6 DRYING

Drying drum works at 300 – 900. This temperature is gaind from vapor or resistance. Mode of working is 0-27 rotations per minute. Damp, that is accumulated inside, is thown out with fans of damp control system.

SAMPLE PAINTING CABIN 1800

ROTARY SPRAYING MACHINE 3400 MM SINGLE HEAD


TECHNICAL FEATURES:
– Sturdy working rollers, researched and constructed to avoid flexing even at maximum working pressure.
– Uniform heating over the whole of the working surface of the ironing/embossing roller, achieved by means of our exclusive diathermic oil distribution system in the roller interior.
– Leather-feeding device, designed to operate by employing two conveyor belts and a spreader arrangement in order to obtain pleat-free embossed and ironed leather.
– New type high performance felt.
– Automatic hydraulic felt- guidance system.
– Independent hydraulic system to lift and release the working roller to allow a fast exchange to the roller.
– Standard equipment to accommodate two standby rollers and the operative roller.
– Automatic and programmable start timer for the roller-heating unit.
– Timer to automatically initiate cooling and subsequent stopping of the machine.
– Cooling of the rollers obtained by water means.

1800 MM WET SHAVING MACHINE


The new shaving Mosconi mod. ASTER is the natural evolution of previous machines to mow.

Made of heat-treated in a single block, is designed to optimize even more the sharpening of the blade cylinder and maintaining the thickness of shaving.

Operator we wanted to provide basic commands such as, for example, the new learning function for “remember” specification figurations work.

Equipped with a powerful numerical control (CNC) in conjunction with an industrial PC with touch screen technology (TS)for displaying interactive web pages, it is a guarantee of success at every stage of the process of shaving.

STEEL MILLING DRUM 285 CMX200 CM

Milling drum: for softening and conditioning the skins and hides; there are different versions: the most complete has a computerised system to programme the work cycles and control the temperature, humidity and chemicals (if used); available in the standard and raised model.
Drum diameter (mm) 2696 2996 2996
Width (mm) 1700 1950 1950
Volume (m3) 8.8 12.8 12.8
RPM 21.5 19 19
Electric power (kW) 33.3 36.8 37.5
Weight (kg) 3100 3500 4000
Max air consumption (m3/h) 4.5 4.5 7

1800 MM ROLLCOAT (CYLINDRICAL PAINTING MACHINE) (4 ROLLERS)


1800MM BUFFING MACHINE 180 MM DE-DUSTING MACHINE BUFFING MACHINE’S COOLING SYSTEM


Heavy duty through feed ironing and embossing machine with automatic roller change .
Sturdiness of the operating rollers
Automatic roller change: by pressing a push button the chosen roller is placed in working position. For particular requirements, the roller holder carousel can also be positioned manually by a push button
Heating system using diathermic oil, assisted by digital thermoregulator The heating unit consists of heating elements powered by continuous service static units with power modulation in order to achieve maximum set temperature precision with a minimum consumption of energy
Machine is supplied with a single heating unit for several operator rollers. Upon request, the machine can be supplied with a heating unit for each roller allowing each one to have its own independent temperature, thus ensuring a more accurate control of the evenness and consistency at heating. This also means that rollers will always be ready for use in the event of frequent roller changes, changes which may be dictated by specific production requirements.
Feeding conveyor to minimize pleating

1350 LT SMALL CAPACITY STEEL DYEING DRUM

DRYING TUNNEL 12000 MM


The Imtech DryGenic unites dehumidification and product drying expertise and customer focused service to each application. DryGenic is recognized globally for expertise, quality, service and in providing innovative solutions for complex drying processes.

The current demand of high-quality dehydrated products comes with properties of similar levels as found in the initial fresh product. In addition, the drying process should have a low production cost and a low environmental impact. The Imtech DryGenic belt dryers are used to dry all kinds of food and agriculture products like; vegetables, fish, meat, and fruit products. The belt dryer can also be used for dehydration of various chemical and pharmaceutical products. The dryer can be used for the drying of flaked, striped, noodle, cube and granule materials. This dryer has the characteristics of high efficiency and low energy. The design and the selection of the dryer is decided by the wet and the dry product flow characteristics, lump/crust formation tendency and the thermal sensitivity. The dryer capacity, size and performance depends on the available heat transfer area. It is a highly recommended product!

AUTOMATIC SURFACE MEASURING MACHINE 2200 MM

270 LT STEEL TESTING DRUM


90 LT STEEL TESTING DRUM


15.000 LT PACKAGED HOT WATER BOILER

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Space saving vertical vessel with top mounted vertically positioned flange heaters minimize scaling while simplifying maintenance and conserve valuable floor space
Incoloy® sheathed elements silver brazed to a mounting flange
Available in a range of voltages, from 208V to 600V
Clean and odorless; venting not required
Quiet operation
Standard units designed to operate at 160 PSIG with the relief valve set at 125 PSIG; capacities up to 4950 kW and ratings to 2500 PSIG are available on custom order
Fully packaged to minimize electrical and plumbing installation costs
Designed and built to the latest edition of the ASME Code; compliant to SELO standards
Boiler weights range from 350 lbs to 1250 lbs, depending on configuration.

150 LIQUID OR GASS FUEL PACKAGED STEAM BOILER


Rite Atmospheric Natural Gas Fired High Pressure Steam Boilers have been providing our valued customers with high quality steam safely and reliably for over forty years. From autoclaves to medical centers food processing to textiles, hospitals to industrial process manufacturing – these heavy duty watertube steamers are available in 16 different models, ranging from 398 – 10,456 MBH input (9.5 – 250 Boiler Horsepower) for the widest selection possible.
So simple to maintain and operate, Rite Steam Boilers feature complete waterside access so that virtually all scale and mud deposits can be seen and mechanically cleaned during a single scheduled maintenance shutdown. The result – Better fuel-to-steam efficiency and lower operating cost over the life of your boiler investment. Consider a few of our other standard features: Rite’s floating heads that eliminate pressure vessel cracks and broken welds caused by thermal stress cycling (backed by our 25 Year Thermal Shock Warranty), Rite’s “superheated” drying tubes that regularly boost steam quality at the nozzle into the 99%+ range, Rite’s bolted/gasketed headplates that eliminate any possibility of hydraulic explosion in the event that safety devices fail – and you have a better boiler by design

1800 MM TRANSFER FOIL MACHINE